Cigars: Curing Tobacco

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After being harvested, and before going to the barn, the tobacco has faded a small and the drinking water content material is about 80%. It is nonetheless as well a lot water for fermentation and the curing is necessary to reduce this rate to about twenty five%. To get one hundred lb. of "dry" tobacco, the curing has to eliminate about 40 gallons of drinking water. A full barn of tobacco will need hundreds of thousands of cu. ft. of air to drain off this water! Whatever the curing process is, the barn has to be ventilated!

Change the Character

If you allow green tobacco dry normally, the colour will turn yellow first, then brown. To modify this all-natural transformation, and to get a different outcome, a unique process has to be applied.

Curing Process

As soon as harvested, the tobacco must be cured with out delay in purchase to begin the stabilization of the materials. With out curing, the tobacco would dry and flip to dust as any vegetable. There are four primary procedures : Flue Curing, Hearth Curing, Air Curing and Sun Curing. The final one does not require a curing barn. Cigar tobaccos are generally air-remedied, but some mild wrappers are flue-remedied.

Air Curing

Cigar tobaccos are primarily air-cured (or dark air-cured). They dry in a closed barn with a natural circulation of air. This process is longer than any other but it is the most natural. Nevertheless, if the air is extremely humid (in some nations, or during the night), the barn is heated with smokeless fires (made with gas or coal) in purchase to avoid rotting and to speed up the procedure a bit.

Fire Curing

Throughout fire-curing, the barn is really a smokehouse! Wooden fires are stored burning in the barn. Smoke is everywhere. The tobacco turns black and shiny. It is impregnated with a nice smoke smell. This procedure is used in Kentucky and other people locations that try to match the product (Malawi, Italy). Fire-cured tobaccos are mainly utilized in roll-your-own , pipe tobacco and dark cigarettes.


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